How Bulb-Tites Work
2025-06-02 12:50:25
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What Exactly Is a Bulb-Tite® Rivet?
Bulb-Tite rivets are a high-performance fastener that stands out from other structural rivets because of their unique load-spreading tri-star anchor and EPDM washer. These features create a weatherproof and vibration-resistant seal while offering a large blind-side bearing area.
Known for their exceptional pull-through resistance, these specialized structural rivets distribute clamping force through their anchor blades, making them perfect for safety anchor points and fabricating pantechs and refrigerated truck bodies. One standout feature of Bulb-Tites is their extended material grip range, allowing a single rivet to accommodate a broader range of material thicknesses, including curved or uneven surfaces. For a deeper dive into structural rivets, check out our rivet blog.
How Do You Install Bulb-Tite® Rivets?
Installing Bulb-Tite rivets follows a straightforward process but requires the right tools for a professional finish. First, pre-drill the correct diameter hole. Next, use the appropriate nose tip and jaws for optimal performance. Once installed, the blind-side tri-star anchor forms, ensuring a secure fit. The breaking force is reached when the pin snaps at the notch, completing the installation.
Here’s a step-by-step guide:
1. Insert the rivet body into the pre-drilled hole.
2. Pull the pin and head into the rivet body using the rivet tool.
3. Form the blind-side anchor.
4. Reach the breaking force where the pin breaks at the notch.
5. The rivet is now set, clamping the parts securely.
How Do Bulb-Tite® Rivets Function?
Unlike standard rivets, Bulb-Tite structural rivets feature an internal mechanism that locks part of the pin (mandrel) inside the rivet body. This creates an additional layer of material that strengthens the rivet while interlocking with the material to enhance its inner strength. During installation, the slotted body folds and splits into propeller-shaped anchor blades on the blind side. Below is a four-step overview of this process.
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Proper Placement of Bulb-Tite® Rivets
To ensure proper installation, it’s crucial to have enough blind-side space for the slotted body to fold and bend into propeller-shaped anchor blades. Incorrect placement can lead to weak connections and potential leaks.
Recommended Rivet Guns
For optimal results, consider using tools like the Gesipa PowerBird Pro Gold or the FAR RT-33 Long Lever Tool. Each tool offers unique advantages depending on your specific needs.
Correct vs. Incorrect Installation
A correctly installed Bulb-Tite rivet should have its stem visible just above or slightly below the surface (no more than 5mm). It should also "bulb out" properly and provide a good seal. Applying silicone is recommended if the rivet sits more than 3mm below the surface. To verify correctness, inspect the seal under the rivet—squashed and tight indicates success.
An incorrect installation might show the stem too deep, failure to “bulb out,†and inadequate sealing, potentially leading to leaks. Often, this happens when the bulb clashes with the side of the sheet metal; positioning the rivet centrally avoids such issues.
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